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Description
Pickling Inhibitor RXSOL 31 A manufacturer, supplier and exporter.
Product Technical bulletin
1.Product Name-Pickling Inhibitor RXSOL 31 A ( Liquid Acid Builder )
Properties
- liquid, acidic concentrate
- free of surfactants
- removes oxide impurities without any problems
- brightens copper and brass
- together with SurTec 089 suitable for soak- and ultrasonic cleaning
- in combination with SurTec 084 and SurTec 086 sprayable
- in combination with SurTec 085 usable for spray-, flood- and ultrasonic application
- suited for all kind of materials
Application
| make-up values: | 3 %vol SurTec 025 (2-5 %vol)+ 0.2-1.0 %vol surfactant booster |
| temperature: | 60°C (40-80°C) |
| application time: | 5 min (1-15 min) |
| agitation: | if required:ultrasonic or rack movement |
| tank material: | steel with acid-resistant coating |
| heating: | required, out of acid-resistant material |
| cooling: | not required |
| exhaust: | required for worker’s protection |
Maintenance and Analysis Analyse and adjust the concentration of SurTec 025 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 025 – Analysis by Titration reagents:
0.1 N sodium hydroxide solution indicator: phenolphthalein
procedure: 1. Pipette 10 ml bath sample into a 250 ml Erlenmeyer flask.
2. Dilute to approx. 100 ml with deionised water.
3. Add 3 drops of indicator.
4. Titrate with 0.1 N sodium hydroxide solution from colourless to pink. calculation: consumption in ml · 0.2663 = %vol SurTec 025
Technical Specification
(at 20°C) Appearance Density (g/ml) pH-value (conc.) SurTec 025 liquid, colourless-yellowish 1.030 (1.11-1.15) approx. 1
Ingredients
- organic acids
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 025 75 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
product- Xi – Irritant
hazard designation-SurTec 025
water hazard class-WHC 1
———————————————————————————————————————————————-2.Product- SurTec® 026 Liquid Acid Cleaner
Properties
- high effective mixture of wetting agents and acids
- removes impurities like greases, oils, polishing pastes and oxide layers quickly and without leaving any residuals
- also suitable for sensitive surfaces like glass, plastic and lacquering
- removes the debris of laser structured plastic parts
- suitable for cleaning MIDs (Molded Interconnect Devices) prior to successive chemical metallisation
- activates copper surfaces
- ultrasound applicable
Application
make-up value: 1-4 %vol
temperature: 40-80°C
application time: 0.5-2 min
Technical Specification
| at 20°C) | Appearance | Density(g/ml) | pH-value (at 10 g/l) |
| SurTec 026 | liquid, yellowish to dark orange, clear | 1.039 (1.02-1.06) | approx. 2.6 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 026 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 026 – Analysis by Titration
reagents:0.1 N sodium hydroxide solution (NaOH solution)
indicator: phenolphthalein
procedure:
- 1. Pipette 10 ml bath sample into a 250 ml Erlenmeyer flask.
- 2. Dilute to approx. 100 ml with deionised water.
- 3. Add 3 drops of indicator.
- 4. Titrate with 0.1 N NaOH solution from colourless to pink.
calculation: consumption in ml · 0.78 = %vol SurTec 026
Ingredients
- anionic surfactants
- nonionic surfactants
- organic acids
- inhibitors
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 026 50 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
product – SurTec 026
hazard designation – C – Corrosive
water hazard class- WHC 2
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3.Product-Anticorrosion Spray Cleaner
Properties
- liquid cleaner
- provides temporary corrosion protection
- fast demulsifying
- applicable in hard water
- sprayable even at room temperature
- contains bactericides
- suited for vibratory finishing
- suitable for iron and steel, conditionally suited for aluminium and zinc
Application
is used for cleaning and passivating in single- or multi-chamber spray systems.
| make-up value: | 1-4 %vol |
| temperature: | room temperature up to 80°C |
| application time: | 1-10 min |
Technical Specification
| at 20°C | Appearance | Density (g/ml) | pH-value(conc.) |
| SurTec010 | liquid, yellowish-reddish | 1.055 (1.04-1.07) | approx. 8.5 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 010 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position and let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
Analysis by Titration
| reagents: |
0.1 N hydrochloric (or sulfuric) acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 20 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute with approx. 100 ml deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 0.3 = %vol SurTec 010 |
Ingredients
- nonionic surfactants
- amines
- bactericides
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 010 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| RXSOL | – | WHC 1 |
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4.Product- SurTec® 011 Anticorrosion Spray Cleaner
Properties
- liquid cleaner with temporary corrosion protection
- free of secondary alkanol amines
- fast demulsifying
- suitable for hard water
- sprayable above 30°C
- suitable for iron and steel, conditionally suited for aluminium and zinc
- suited for vibratory finishing
Application
SurTec 011 is used for cleaning and passivation in single- and multi-chamber spray systems.
| make-up value: | 2.5 %vol | 1-4 %vol |
| temperature: | 60°C | (30-80°C) |
| application time: | 1-10 min |
Technical Specification
| at 20°C | Appearance | Density(g/ml) | pH-value (at 20 g/l) |
| SurTec 011 | liquid, colourless to yellow/orange, clear | 1.062 (1.05-1.07) | approx. 7.9 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 011 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 011 – Analysis by Titration
| reagents: |
0.1 N hydrochloric or sulfuric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 20 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 0.223 = %vol SurTec 011 |
Ingredients
- anionic surfactants
- nonionic surfactants
- amines
- neutralized organic acids
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 011 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 011 | WHC 1 |
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5.Product- SurTec® 001 Anticorrosion Spray Cleaner
Properties
- liquid cleaner for cleaning and passivating
- provides temporary corrosion protection
- fast demulsifying
- sprayable above 30°C
- suitable for vibratory finishing
- can be used with hard water
- applicable in single- or multi-chamber spray systems
- suitable for iron and steel, conditionally suited for aluminium and zinc
Application
SurTec 001 is used for cleaning and passivating in single- and multi-chamber spray application.
| make-up value: | 1.0-5.0 %vol |
| temperature: | 30-80°C |
| application time: | 1-10 min |
Technical Specification
| (at 20°C) | Appearance | Density | pH-value (conc.) |
| SurTec 001 | liquid, colourless-yellowish | 1.048 (1.04-1.06) | approx. 8.5 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 001 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 001 – Analysis by Titration
| reagents: |
0.1 N hydrochloric or sulfuric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 25 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 0.219 = %vol SurTec 001 |
Ingredients
- anionic surfactants
- nonionic surfactants
- amines
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock:SurTec 001 50 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
product – SurTec 001
hazard designation- None
water hazard class – WHC 1
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6. Product- SurTec® 005 Neutral Spray Cleaner
Properties
- liquid cleaner with corrosion protection
- produces temporary corrosion protection on the parts
- fast demulsifying
- sprayable above 30°C
- dosage according to conductivity is possible
- can also be used with hard water
- suited for steel and iron parts; conditionally suited for aluminium and copper alloys
Application
SurTec 005 is used for cleaning and passivating of iron parts in single and multi chamber spray application.
| make-up value: | 1-3 %vol |
| temperature: | 30-80°C |
| application time: | 1-10 min |
| hint: | Test aluminium and copper alloys before treating with SurTec 005. |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (conc.) |
| SurTec 005 | liquid, colourless to yellow/orange, clear | 1.143 (1.13-1.16) | approx. 10 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 005 regularly. Dosage of SurTec 005 according to conductivity is possible.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 005 – Analysis by Titration
| reagents: |
0.1 N hydrochloric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 20 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N hydrochloric acid from yellow to red |
| calculation: | consumption in ml · 0.266 = %vol SurTec 005 |
Ingredients
- potassium tetraborate
- anionic surfactants
- nonionic surfactants
- amines
- phosphates
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock : SurTec 005 50 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 005 | WHC 1 |
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7. Product- SurTec® 573 Stainless Steel Passivation
Properties
- acidic, liquid concentrate
- suitable for immersion application
- contains nitric acid
- used after stainless steel pickling
- produces passive, ferrite-free surfaces
Application
SurTec 573 is used in immersion application.
| make-up value: | 24-55 %vol |
| temperature: | 21-32°C |
| pH-value: | < 1 (50 %solution) |
| application time: | ≥ 30 min |
| agitation: | to get best passivation results move the bath by air injection |
| tank material: | polypropylene (PP) tanks |
| heating: |
required, made of acid resistant material; outer tank walls should be insulated to avoid energy loss |
| exhaust: | required for worker´s protection |
| hints: |
Principally tap water or soft water can be used for bath preparation (chloride content < 10 ppm). Additionally ultrasonic support can increase the cleansing effect of the passivation process. |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (conc.) |
| SurTec 573 | fluid, colourless-yellowish clear | 1.33 (1.30-1.36) | < 1 |
Maintenance and Analysis
As by the production constantly bath liquid is dragged out and the active substances will be consumed. So analyse and adjust the concentration of SurTec 573 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 573 – Analysis by Titration
| reagents: |
1 mol/l caustic soda solution (= 1 N NaOH solution) indicator: bromocresol green (0.1 g in 100 ml 20 % ethanol) |
| procedure: |
1. Pipette 5 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 5-10 drops of indicator solution and mix well (solution becomes yellow). 4. Titrate with 1 mol/l caustic soda solution until the colour changes to blue |
| calculation: | consumption in ml · 1.785 = %vol SurTec 573 |
| nominal values: |
24-55 %vol SurTec 573 is equivalent to 13.4-30.8 ml of 1 mol/l caustic soda solution |
Ingredients
- nitric acid
- chelating agent
Consumption and Stock Keeping
The consumption depends heavily on the drag-out. To determine the exact amounts of drag-out, see SurTec Technical Letter 11.
The following values per m2 can be taken as estimated average consumption: SurTec 573 25-75 g
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 573 750 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
product – SurTec 573
hazard designation – C – Corrosive
water hazard class – WHC 1
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8.Product- SurTec® 042 Sprayable Immersion Cleaner
Properties
- suitable for iron and steel, conditionally suitable for magnesium (depending on the respective alloy)
- liquid
- sprayable above 40°C
- suitable for hard water
- quickly demulsifying
- with temporary corrosion protection
- suited for vibratory finishing
Application
SurTec 042 is applied in immersion-, ultrasonic-, spray- and injection flood wash lines for cleaning and passivation.
| make-up value: | 2.5 %vol | (1-4 %vol) |
| temperature: | 60°C | (40-80°C) |
| application time: | 5 min | (1-10 min) |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (at 10 g/l) |
| SurTec 042 | liquid, colourless-yellow | 1.005 (0.99-1.02) | 10.5 (9-12) |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 042 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 042 – Analysis by Titration
reagents: 0.1 N hydrochloric or sulfuric acid
indicator: methyl orange solution (0.04 %)
procedure:
1. Pipette 10 ml bath sample into a 250 ml Erlenmeyer flask.
2. Dilute with deionised water to approx. 100 ml.
3. Add 3 drops of indicator.
4. Titrate with 0.1 N acid from yellow to red.
calculation: consumption in ml · 0.4 = %vol SurTec 042
Ingredients
- nonionic surfactants
- cationic surfactants
- amines
- neutralized organic acids
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock ; SurTec 042 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
product – SurTec 042
hazard designation – C – Corrosive
water hazard class- WHC 2
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9.Product- SurTec® 051 Emulsion Cleaner
Properties
- containing mineral oils
- water emulsifying
- free of boron, barium and nitrite
- slightly oily to dry to the touch on the surface
- used for immersion and flood application
- suitable for steel, grey cast and nonferrous metals
- at 3 %vol SurTec 051: degree of corrosion 0 according to DIN 51360 Part II
Application
SurTec 051 is used for cleaning in immersion application lines and for intermediate cleaning with special corrosion protection requirements.
| cleaning | rust-proofing | |
| make-up values: | 3-10 %vol | 3-25 %vol |
| temperature: | room temperature to 70°C |
Technical Specification
| (at 15°C) | Appearance | Density (g/ml) | pH-value (at 50 g/l) |
| SurTec 051 |
liquid, yellow-orange, clear to slightly turbid |
0.995 (0.98-1.01) | ca. 9.2 (at 20°C) |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 051 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 051 – Analysis by Titration
| reagents: |
0.1 N hydrochloric or sulfuric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 20 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 0.448 = %vol SurTec 051 |
Ingredients
- mineral oil derivates
- alcanolamine soaps
- fatty acid derivates
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 051 | – | WHC 2 |
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10. Product- SurTec® 055 Intensive Cleaner
Properties
- liquid
- especially applied for heavy oil contaminations on airplanes
- suitable for lacquered as well as unlacquered surfaces
- for all materials, no attack on aluminium
- causes no stress corrosion on metal, lacquer, Plexiglas/Macrolon®
- meets the requirements of Boeing D6-17487, Douglas CSD #1 and AMS 1526B
Application
SurTec 055 can be used manually as well as for high pressure cleaning.make-up value: 2 %vol to undiluted (depending on the degree of contamination)
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (at 10 g/l) |
| SurTec 055 |
liquid, colourless to pale yellow, clear |
1.010 (1.00-1.02) | approx. 10.6 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 055 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 055 – Analysis by Titration
| reagents: |
0.1 N hydrochloric or sulfuric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 10 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 1.032 = %vol SurTec 055 |
Ingredients
- anionic surfactants
- nonionic surfactants
- amines
- silicates
- hydrocarbons, free from aromatic compounds
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 055 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 055 | Xi – Irritant | WHC 2 |
To neutralise 100 l of a 10 % SurTec 055-solution, 0.8 l of hydrochloric acid (30 %) are needed.
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11. Product- SurTec® 084 Spray Detergent Booster
Properties
- liquid surfactant for spray applications
- sprayable above 30°C
- highly concentrated
- demulsifying
- combinable with alkaline, neutral and acid builders
- defoaming properties in soak applications
Application
SurTec 084 Spray Detergent Booster is applied as a spray surfactant in combination with builders such as e.g. SurTec 131, SurTec 132, SurTec 138, etc. in single- and multi-chamber installations.
| make-up value: | 0.3-1 %vol SurTec 084 + builder |
| temperature: | > 30°C |
| application time: |
depending on the instructions of the chosen builder |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) |
| SurTec 084 | liquid, colourless | 1.024 (1.01-1.04) |
Maintenance and Analysis
Analyse and adjust the concentration of the builder regularly.Replenish SurTec 084 proportional to the dosage of the builder.
Ingredients
- anionic surfactants
- nonionic surfactants
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 084 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 084 | – | WHC 2 |
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12Product- SurTec® 085 Recyclable Detergent Component
Properties
- for flooding, spraying and soak cleaning
- foam reduced above 50°C
- extremely effective combination of surfactants
- recyclable in combination with builders as SurTec 131, SurTec 132, SurTec 136, SurTec 138 and SurTec 140
- demulsifying
- suited for spray application above 60°C
- able to combine with alkaline, neutral or acid builders
- suited for vibratory finishing
Application
| make-up value: | 0.3-1 %vol SurTec 085 + builder |
| temperature: | > 40°C |
| application time: | depending on the instruction of the chosen builder |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) |
| SurTec 085 | liquid, colourless-yellowish | 1.005 (0.99-1.02) |
Maintenance and Analysis
Analyse and adjust the concentration of the builder regularly.
Replenish SurTec 085 proportional to the dosage of the builder (e.g. dosing of 3 % builder requires 0.3 %vol tenside booster SurTec 085 Detergent Component).
Ingredients
- nonionic surfactants
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 085 | Xi – Irritant | WHC 2 |
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13. Product- SurTec® 086 Recyclable Spray Surfactant
Properties
- liquid, sprayable above 40°C
- extremely effective combination of surfactants
- recyclable in combination with builder as SurTec 131, SurTec 132, SurTec 136, SurTec 138 and SurTec 140
- demulsifying
- can be combined with alkaline, neutral or acid builder
- with defoaming properties in soak applications
- suited for vibratory finishing
Application
| make-up value: | 0.3-1 % SurTec 086 + builder |
| temperature: | > 40°C |
| application time: | depending on the instructions of the chosen builder |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (at 20 g/l) |
| SurTec 086 | liquid, colourless-yellowish | 1.003 (0.99-1.01) | 5.7 (5.4-8.6) |
Maintenance and Analysis
Analyse and adjust the concentration of the builder regularly.
Dose SurTec 086 proportional to the dosage of the builder (e.g. dosing of 3 % builder requires 0.3 % tenside booster SurTec 086 Spray Surfactant).
Ingredients
- nonionic surfactants
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 086 | – | WHC 2 |
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14. Product- SurTec® 089 Recyclable Detergent Component
Properties
- liquid
- highly concentrated
- suitable for ultra sonic application
- recyclable in combination with builders as SurTec 131, SurTec 132, SurTec 136, SurTec 138 and SurTec 140
- demulsifying
- suited for vibratory finishing
Application
SurTec 089 is an additive for soak cleaning applications with or without ultra sonic.
| make-up value: | 0.3-1 %vol SurTec 089 + builder |
| temperature: | depending on the instructions of the chosen builder |
| application time: | depending on the instructions of the chosen builder |
Analysis
Add SurTec 089 proportional according to the dosage of the builder (e.g. addition of 3 % builder requires 0.3 % detergent component).
Technical Specification
| (at 20°C) | Appearance |
Density (g/ml) |
pH-value (at 2 %vol) |
| SurTec 089 | liquid, light yellow to yellow | 1.030 (1.02-1.04) | 9.8 (9.1-10.5) |
Ingredients
- nonionic surfactants
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 089 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 089 |
Xn – Harmful N – Dangerous for the environment |
WHC 2 |
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15. Product- SurTec® 091 Surfactant Booster
Properties
- for alkaline cleaning baths
- liquid, highly concentrated product
- very good solubility even in highly concentrated alkaline baths
- excellent degreasing properties
- in combination with an appropriate builder applicable for hot- and ultrasonic degreasing
- especially suited for intensive electrolytic degreasing
Application
SurTec 091 Surfactant Booster can be added as tenside component to an alkaline builder (e.g. SurTec 190, SurTec 192) or it can be used as surfactant booster for soak- and ultrasonic cleaning (e.g. SurTec 184, SurTec 188) and for electrolytic degreasing (e.g. SurTec 171, SurTec 199).
| make-up values: | 0.1-1 vol% SurTec 091 + builder resp. customized cleaner |
| temperature: | depending on the instructions of the chosen builder |
| application time: | depending on the instructions of the chosen builder |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (at 20 g/l) |
| SurTec 091 | liquid, yellow-orange | 1.070 (1.05-1.09) | approx. 1.5 |
Maintenance and Analysis
Add SurTec 091 proportional according to the analysis and dosage of the builder.
Ingredients
- anionic surfactants
- nonionic surfactants
- esters of the phosphoric acid
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 091 | C – Corrosive | WHC 2 |
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16. Product- SurTec® 092 Emulsifying Detergent
Properties
- for alkaline, neutral and acid degreasing baths
- liquid, highly concentrated product
- emulsifying
- suitable for all pH-values
- high oil absorption
- suitable for soak- and ultrasonic applications
- foam reduced
Application
SurTec 092 is an additive for soak- and ultrasonic applications. It is used in combination with alkaline,neutral or acid base cleaners (builders).
| make-up value: | 0.2-2 %vol SurTec 092 + base cleaner/builder |
| temperature: | according to the instruction of the base cleaner |
| application time: | according to the instruction of the base cleaner |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) |
| SurTec 092 | liquid, light yellow to brownish, clear | 1.032 (1.027-1.037) |
Maintenance and Analysis
Analyse and adjust the concentration of the base cleaner regularly.Replenish SurTec 092 proportional according to the dosage of the base cleaner.
Ingredients
- nonionic surfactants
- anionic surfactants
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 092 | Xn – Harmful | WHC 2 |
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17. Product- SurTec® 101 Sprayable Immersion Cleaner
Properties
- liquid cleaner for all materials
- sprayable above 40°C
- suitable for iron and steel, copper and brass, aluminium and zinc
- partially suitable for magnesium (depending on the respective alloy)
- suitable for hard water
- quickly demulsifying
- with temporary corrosion protection
Application
SurTec 101 is applied in immersion-, ultrasound-, spray- and injection flood wash lines for cleaning and passivating.
| make-up value: | 2.5 %vol | (1-4 %vol) |
| temperature: | 60°C | (40-80°C) |
| application time: | 5 min | (1-10 min) |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (conc.) |
| SurTec 101 | liquid, colourless-yellow | 1.057 (1.05-1.07) | approx. 8.3 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 101 regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 101 – Analysis by Titration
| reagents: |
0.1 N hydrochloric or sulfuric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 20 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute with deionised water to approx. 100 ml. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 0.45 = %vol SurTec 101 |
Ingredients
- nonionic surfactants
- amines
- neutralized organic acids
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 101 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 101 | – | WHC 2 |
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18. Product- SurTec® 102 SFT Sprayable Immersion Cleaner
Properties
- liquid
- sprayable above 40°C
- suitable for iron, steel, aluminium and zinc plated steel
- conditionally suitable for magnesium (depending on the respective alloy)
- suitable for hard water
- quickly demulsifying
- with temporary corrosion protection
Application
SurTec 102 SFT is applied in immersion-, ultrasound-, spray- and injection flood wash lines for cleaning and passivating.
| make-up value: | 2.5 %vol | (1-4 %vol) |
| temperature: | 60°C | (40-80°C) |
| application time: | 5 min | (1-10 min) |
Technical Specification
| (at 20°C) | Appearance | Density (g/ml) | pH-value (at 20 g/l) |
| SurTec 102 SFT | liquid, colourless-yellow | 1.040 (1.02-1.06) | approx. 9.0 |
Maintenance and Analysis
Analyse and adjust the concentration of SurTec 102 SFT regularly.
Sample Preparation
Take a sample at a homogeneously mixed position. Let it cool down to room temperature. If the sample is turbid, let the turbidity settle down and decant or filter the solution.
SurTec 102 SFT – Analysis by Titration
| reagents: | 0.1 N hydrochloric or sulfuric acid indicator: methyl orange solution (0.04 %) |
| procedure: |
1. Pipette 20 ml bath sample into a 250 ml Erlenmeyer flask. 2. Dilute to approx. 100 ml with deionised water. 3. Add 3 drops of indicator. 4. Titrate with 0.1 N acid from yellow to red. |
| calculation: | consumption in ml · 0.219 = %vol SurTec 102 SFT |
Ingredients
- nonionic surfactants
- amines
- neutralized organic acids
Stock Keeping
In order to prevent delays in the production process, per 1,000 l bath the following amount should be kept in stock: SurTec 102 SFT 25 kg
Product Safety and Ecology
The safety instructions and the instructions for environmental protection have to be followed in order to avoid hazards for people and environment. The Material Safety Data Sheets (according to European legislation) contain explicit details for this.
The following hazard designations and classifications into water hazard classes (WHC) have to be taken into account:
| product | hazard designation | water hazard class |
| SurTec 102 SFT | – | WHC 2 |
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Product label